UPS-500
High-Stability Ultrasonic Plasma Welding System for Precision Tube Manufacturing
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Welded Products
01
Fabricated Tubes
02
Structural Tubes
03
Special-Shaped Tubes
Product Features
UPS-500 Product Features
Welding Processes
- A single machine supports both plasma welding and TIG welding processes, providing flexible solutions for different tube welding requirements.
Integrated System Design
- The plasma power supply and cooling system are integrated into a single structure, offering a high level of automation.
- Features simple operation, compact footprint, and convenient installation, making it suitable for modern industrial production lines.
Programmable Control
- The UPS-500 ultrasonic plasma tube welding machine is equipped with an integrated plasma power supply and cooling system.
- A programmable control system enables centralized one-station control.
- Ensures stable welding performance, simple operation, and complete welding parameter management, allowing quick switching between welding modes.
Digital Cooling Water Monitoring
- Equipped with a digital water flow monitoring system.
- Precisely monitors the cooling water flow of both the welding torch and power supply.
- Prevents welding instability and equipment damage caused by insufficient cooling water flow.
Applicable Materials
Suitable for welding a wide range of industrial metal materials, including:
- Austenitic stainless steel
- Duplex stainless steel
- Ferritic stainless steel
- Low carbon steel
- Nickel-based alloys
- High-alloy steels
- Titanium and titanium alloys
- Copper and other metallic materials
Specifications
| Model | UPS-500 | |
| Operation Interface | HMI (Human-Machine Interface) | |
| Storage Function | 100 Program Storage Capacity | |
| Rated Input Voltage (V) | Three-phase, 4-wire (380V ±15%) | |
| Frequency (Hz) | 50 | 60 |
| Rated Input Capacity (kVA) | 19.7 | |
| Rated Input Current (A) | 30 | |
| Rated Duty Cycle (%) | 80 | |
| Power Factor | 0.93 | |
| Welding Current Range (A) | 10-500 | |
| Current Rise Time (s) | 0-20 | |
| Current Fall Time (s) | 0-20 | |
| Pre-Gas Time (s) | 0-20 | |
| Post-Gas Time (s) | 0-20 | |
| Ultrasonic Frequency (kHz) | 16 | |
| Plasma Pilot Arc Current Range (A) | 3-100 | |
| Plasma Gas Flow Range (L/min) | 0.7-7 | |
| Plasma Gas Adjustment Range (L/min) | 2.5-25 | |
| Shielding Gas Adjustment Range (L/min) | 2.5-25 | |
| Pipe Protection Gas Adjustment Range (L/min) | 2.5-25 | |
| AVC Voltage Range (V) | 10-40 | |
| AVC Accuracy (V) | ±0.1 | |
| Welding Plate Thickness (mm) | 0.18-8.0 | |
| Water Tank Capacity (L) | 29 | |
| Max. Water Pump Head (m) | 35 | |
| Max. Water Pump Head (m) | 30 | |
| Circulating Cooling Method | Compressor Cooling | |
| Machine Cooling Method | Air / Water Cooling | |
| Insulation Class | f | |
| Protection Rating | IP21 | |
| Dimensions (L×W×H mm) | 850x600x900 | |
| Main Unit Weight (kg) | 186 | |
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