TPT-500|630
High-Precision Ultrasonic Plasma Welding Solution for Industrial Tube Manufacturing
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Product Features
TPT-500 Product Features
Customizable Welding Systems
- The system can be customized according to customer requirements to support PPTT, TPTT, and PPT welding configurations, providing flexible solutions for various tube welding processes.
Welding Processes
- A single machine supports four welding modes: T+P+T, T+T+T, P, and T.
- By configuring different welding tooling, the system can perform simultaneous internal and external seam welding.
Integrated System Design
- The welding power supply and cooling system adopt an integrated structure, providing a high level of automation, simple operation, compact footprint, and convenient installation.
- The machine eliminates the complex connection of water, power, and gas pipelines required by conventional PT welding systems.
Programmable Control
- The TPT welding power supply and cooling system are controlled through a programmable control system with integrated operation.
- This ensures stable welding performance, easy operation, and complete welding process data management, allowing convenient switching between different welding modes.
Applicable Materials
Suitable for welding a wide range of metal materials, including:
- Austenitic stainless steel
- Duplex stainless steel
- Ferritic stainless steel
- Low carbon steel
- Nickel-based alloys
- High-alloy steels
- Titanium and titanium alloys
- Copper and other metallic materials
Specifications
| Model | TPT-500 | 630 |
| Operation Mode | Touch Screen HMI | |
| Storage Function | 100 Program Storage Capacity | |
| Rated Input Voltage (V) | Three-phase, 4-wire (380V ±15%) | |
| Frequency (Hz) | 50 | 60 |
| Rated Input Capacity (kVA) | 74.3 | 91.5 |
| Rated Input Current (A) | 113 | 139 |
| Rated Duty Cycle (%) | 80 | |
| Power Factor | 0.93 | |
| TPT Welding Current Range (A) | 10-500 | 10-630 |
| TPT Current Rise Time (s) | 0-20 | |
| TPT Current Fall Time (s) | 0-20 | |
| TPT Gas Pre-flow Time (s) | 0-20 | |
| TPT Gas Post-flow Time (s) | 0-20 | |
| TPT Pulse Frequency (KHz) | 16 | |
| Plasma Welding Current Range (A) | 3-100 | |
| Plasma Gas Flow Range (L/min) | 0.7-7 | |
| Plasma Gas Adjustment Range (L/min) | 2.5-25 | |
| Shielding Gas Adjustment Range (L/min) | 2.5-25 | |
| Pipe Protection Gas Adjustment Range (L/min) | 2.5-25 | |
| AVC Voltage Range (V) | 10-40 | |
| AVC Accuracy (V) | ±0.1 | |
| Welding Plate Thickness (mm) | 0.18-10 | 0.18-12 |
| Water Tank Capacity (L) | 125 | |
| Max. Water Pump Head (m) | 30 | |
| Machine Cooling Method | Air / Water Cooling | |
| Insulation Class | f | |
| Protection Rating | IP21 | |
| Dimensions (L×W×H mm) | 1225 × 800 × 1220+850 × 600 × 900 | |
| Main Unit Weight (kg) | 520 | 550 |
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